Porshe 911 (997). Manual - part 356

- General warning notes
- Tools and materials
- Preliminary work for body repairs with alignment bench
- Removing windscreen frame
- Preparing connection areas of the body for installing the windscreen frame
- Fitting in windscreen frame and preparing for installation
- Installing windscreen frame
- Subsequent work

Tools

Designation

Type

Number Explanation

Pneumatic body saw No. PS1,
see Gr. 3.5; Workshop
Equipment Manual

commercially
available tool

00000

Press-out tool

special tool

97290

Star gauges for body gap
dimensions

commercially
available tool

NR.127-1

Spotweld drill

commercially
available tool

NR.129

1581

Inverter welding equipment
ATL Inverterspot

workshop
equipment

WE1194

General warning notes

Safety instructions for body repairs

→ 5 AW Safety instructions - General warning notes

Tools and materials

Tools and materials

Spotweld drill NR.129 Star gauges for body gap dimensions NR.127-1
Press-out tool 97290
Pneumatic body saw No. PS1, see Gr. 3.5; Workshop Equipment Manual 00000
Angle grinder, see Gr. 3.5; see Workshop Equipment Manual 00000
Oscillating body saw (special electrical cutter), see Gr. 3.5; Workshop Equipment Manual 00000
Rotary brush, see Gr. 3.5; Workshop Equipment Manual 00000
Hole punch, see Gr. 3.5; Workshop Equipment Manual 00000
Leister Elektron hot-air gun, see Gr. 3.5; Workshop Equipment Manual 00000
 Inverter welding equipment ATL Inverterspot WE1194

Diagnostic system: reading out fault memory and activating systems

Tools

1582

Preliminary work for body repairs with alignment bench

Preliminary work for body repairs with alignment bench

1. Removing accessories in the repair area

1.1. Remove accessories in the repair area according to the extent of damage to the vehicle.

2. Equipping alignment bench with straightening kit

2.1. Equip alignment bench with the basic straightening attachments according to the plans included

with the straightening attachments.

3. Placing vehicle on the alignment bench

3.1. Position vehicle on alignment bench, align according to the reference holes and bolt firmly to the

attachment set.

4. Covering accessories adjacent to the vehicle repair area

4.1. Cover all accessories remaining on the vehicle and the neighbouring areas with fire-proof, protective

covers.

5. Reshaping connection area of the sheetmetal parts to be replaced

6. Exposing welding areas

6.1. Remove undersealing, paint, etc. from the welding areas of the body with a hot-air gun or rotary brush.

Removing windscreen frame

Removing windscreen frame

Installation Location:

Diagnostic system: reading out fault memory and activating systems

Tools and materials

1583

Installation position of windscreen frame

1. Remove roof. → 510355 Replacing roof - section on "Removing" [997110 997111 997120

997121]→ 510355 21 Replacing roof - section on "Removing" [997410 997411]

2. Remove hinge pillar reinforcement on the left and right. → 516255 21 Replacing hinge pillar

reinforcement - section on "Removing"

Cutting the spotwelds

3. Cutting the spotwelds

3.1. Mill off spotwelds in areas -A- and -B- using a spotweld cutter.

Diagnostic system: reading out fault memory and activating systems

Removing windscreen frame

1584