Porshe 911 (997). Manual - part 350

 

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Porshe 911 (997). Manual - part 350

 

 

Removing roof pillar (pipe) and roof frame reinforcement

Removing roof pillar (pipe)

Installation Location:

Installation position of roof pillar (pipe)

1. Remove hinge pillar reinforcement. → 516255 21 Replacing hinge pillar reinforcement - section on

"Removing"

2. Remove side panel. → 535555 Replacing side panel - section on "Removing"

Cutting the spotwelds

3. Cutting the spotwelds

3.1. Mill off spotwelds in areas -A, B, C, D- using a spotweld cutter.

Diagnostic system: reading out fault memory and activating systems

 Removing roof pillar (pipe) and roof frame reinforcement

1557

Cutting the spotwelds

4. Cutting the spotwelds

4.1. Mill off spotwelds in areas -A- and -B- using a spotweld cutter.

Removing roof frame reinforcement

Cutting the spotwelds

1. Cutting the spotwelds

1.1. Mill off spotwelds in area -A- using a spotweld cutter.

Separating welded joints

Diagnostic system: reading out fault memory and activating systems

Removing roof pillar (pipe)

1558

2. Separating and milling off welded joints

2.1. Separate inert-gas welded seams in areas -A- and -B- from the inside using a parting

grinder.

2.2. Mill off spotwelds in area -C- using a spotweld cutter.

Preparing connection areas of the body for installing the roof
pillar (pipe) and roof frame reinforcement

Safety instructions for flying sparks during grinding and welding work

ATTENTION

Danger of explosion and fire from flying sparks during grinding and welding work!

Danger of injury and danger of damage to vehicle parts and other vehicles due to flying sparks

• 

→ Cover vehicle parts such as battery, fuel system, paintwork, glass and passenger compartment parts with

fire-proof covers and, if necessary, remove batteries and fuel-carrying components.

→ No other vehicles may be left unprotected in areas used for body repair!

Preparing connection areas of body for installing roof pillar (pipe)

Preparing connection areas of body for installing roof pillar (pipe)

1. Clean undersealing, adhesive residue and paint off the body connecting flanges in the marked areas

-A, B, C, D-

 using a hot-air gun or rotary brush. Grind the connecting flanges until bare.

Diagnostic system: reading out fault memory and activating systems

Removing roof frame reinforcement

1559

Preparing connection areas of body for installing roof pillar (pipe)

2. Clean undersealing, adhesive residue and paint off the body connecting flanges in the marked areas

-A-

 and -B- using a hot-air gun or rotary brush. Grind the connecting flanges until bare.

3. Coat spot-weld flange areas with zinc powder paint.

3.1. Coat all spot-weld flange areas with zinc powder

paint.

Preparing connection areas of body for installing roof frame reinforcement

Preparing connection areas of body for installing roof frame reinforcement

1. Clean undersealing, adhesive residue and paint off the body connecting flanges for the roof frame

in the marked areas -A- and -B- using a hot-air gun or rotary brush. Grind the connecting flanges
until bare.

2. Coat spot-weld flange areas with zinc powder paint.

2.1. Coat all spot-weld flange areas with zinc powder

paint.

Fitting roof pillar (pipe) and roof frame reinforcement and
preparing for installation

Diagnostic system: reading out fault memory and activating systems

Preparing connection areas of body for installing roof pillar (pipe)

1560

 

 

 

 

 

 

 

Content   ..  348  349  350  351   ..