Porshe 911 (997). Manual - part 308

 

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Porshe 911 (997). Manual - part 308

 

 

1. Removing add-on parts in the repair area

1.1. Remove add-on parts in the repair area according to the extent of damage to the

vehicle.

2. Equipping straightening bench with straightening attachments

2.1. Equip straightening bench with the straightening attachments according to the plans included with

the straightening attachments.

3. Placing vehicle on the straightening bench

3.1. Position vehicle on the straightening bench, align according to the reference holes and bolt firmly

to the attachment set.

4. Covering add-on parts adjacent to the vehicle repair area

4.1. Cover all add-on parts remaining on the vehicle and the neighbouring areas with fire-proof, protective

covers.

5. Reshaping connection area of the sheetmetal parts to be replaced

6. Exposing welding areas

6.1. Remove undersealing, paint, etc. from the welding areas of the body with a hot-air gun or rotary brush.

Removing closing panel

Removing end plate

Installation Location:

Front closing panel spare part

1. Mill off spotweld in the area of the outer front closing panel using a spotweld cutter.

1.1.

Diagnostic system: reading out fault memory and activating systems

Preliminary work for body repairs

1389

Mill off spotweld in the area where the front closing panel meets the floor front section and side
members A, B, C using a spotweld cutter.

Milling off spotweld in the area of the outer front closing panel

2. Mill off spotweld in the area of the front closing panel using a spotweld cutter.

2.1. Mill off spotweld in the area where the front closing panel meets the wheel housings D using a spotweld

cutter.

Diagnostic system: reading out fault memory and activating systems

Removing end plate

1390

Milling off spotweld in the area of the inner front closing panel

Preparing connection areas of body for installing end plate

1. Clean the body connecting flanges of undersealing, adhesive residue and paint in the marked areas

using a hot-air gun or rotary brush. Grind the connecting flanges until they are bare. A, B, C, D

Diagnostic system: reading out fault memory and activating systems

Preparing connection areas of body for installing end plate

1391

Preparing connection areas of body for installing end plate

Fitting front closing panel and preparing for installation

Safety instructions for sharp-edged body and unit parts

ATTENTION

Danger of injury! Sharp-edge burrs on body and unit parts!

Injuries from sharp edges on body and unit parts.

• 

→ Wear protective gloves when working in the area of sharp-edged body and unit parts!

Fitting front closing panel and preparing for installation

1. Remove the factory-applied primer on the welding areas of the spare parts A, B, C using the rotary brush.

Diagnostic system: reading out fault memory and activating systems

 Fitting front closing panel and preparing for installation

1392

 

 

 

 

 

 

 

Content   ..  306  307  308  309   ..